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Exam Code: ISA CCST Level 1
Exam Name: Certified Control Systems Technician

Number of Questions:
Total Scored Questions: 125 multiple-choice questions.
Additional Unscored (Pre-test) Questions: 15–20 (embedded; do not affect score).
Total Questions Delivered: 140–145.

Time Allotted:
Total exam Duration: 4 hours (240 minutes).
Core Testing Time: 225 minutes for all questions.
Optional Break: 10 minutes (timer pauses).
Tutorial/NDA and Review: 5–15 minutes (not counted in core time).

Passing Marks:
Passing Score: 78% (approximately 98 out of 125 scored questions correct).
Scoring Method: Scaled score (not raw percentage); minimum passing scaled score is 500 on a 200–800 scale, equivalent to ≈78% correct.

Module 1: Overview of CCST Certification/Concepts of Process Control

- Tasks and roles of CCST
- Certification process
- ISO 9000

Module 2: Calibration

- Basic measurement units for pressure, level temperature and flow
- Calibration equipment for specific applications and equipment
- Procedures for measurement of current, voltage and resistance

Module 3: Instrument Performance and Calibration Principles and Procedures

- Range and span
- Suppressed and elevated zero
- Accuracy, repeatability and reproducibility
- Hysteresis and deadband
- Common instrument error

Module 4: ISO 9000 Standards and Advancing Technologies

- ISO 9000 Standards
- Steps in the ISO 9000 process
- Effects of the ISO standards on instrumentation and control departments

Module 5: Control Actions and Modes, Tuning Methods

- Direct and reverse actions
- On-off control
- Proportional, integral and derivative control
- Objectives of tuning
- Trial and error
- Open-loop test and closed-loop test

Module 6: Advanced Control Strategies, Loop Checking and Instrument Installation

- Ratio, cascade and feedforward control strategies
- Considerations, process and procedure of loop checking
- Instrument installation requirements and details

Module 7: Troubleshooting and Instrumentation for Pressure and Level Measurement

- Approaches to troubleshooting
- Function and operation of industrial equipment to measure pressure and level

Module 8: Instrumentation for Flow and Temperature Measurement and Other Analyses

- Function and operation of industrial instrumentation used to measure flow, temperature and other parameters

Module 9: Final Control Elements, Common Problems, Troubleshooting with DC and Instrument Maintenance

- Linear and rotary motion valves
- Function of actuators, positioners and transducers
- Cavitation and valve coefficient
- Other control elements
- Common problems with measurement and final control elements
- DCS troubleshooting
- Corrective, preventive and predictive instrument maintenance

Module 10: P&ID Basics, Loop Diagrams and Instrument Lists, Fieldbus

- P&ID definitions, use and identification
- Types and examples of loop diagram
- Instrument list
- Programmable electronic systems
- Basic PLC systems: ladder logic
- Fieldbus

Module 11: Safety and Installation in Hazardous Areas

- Types of hazards
- PPE
- Safety Data Sheets (SDS)
- Permits/tags
- Hazard classifications
- Hazard protection techniques, intrinsically safe system